Procool DC fan size covers from 20mm to 220mm, including axial, blower, frameless and IP rated types with different direct current voltages, such as 3V, 5V, 12V, 24V, 48V or other custom voltages.
PROCOOD DC FAN Series
Procool's DC fan series includes DC axial fans, DC blower fans, DC frameless fans, and IP-rated fans, each designed for specific cooling needs. These fans are widely used in automotive electronics, home appliances, renewable energy systems, commercial lighting, and security applications, ensuring reliable thermal management and optimal performance across various industries.
Procool Advantages
Founded in 2005, Procool is one of China leading cooling fan suppliers in Shenzhen, China. We offer different types of DC fans. With IATF16949 certification and strict quality control, we are specializing in custom DC fan solutions for different industries.
Verified Fan Vendor of BYD, Philips, Roborock, ect..
UL, CE, FCC and RoHS Compliant
Wide Fan Sizes from 20mm to 172mm With Different Mold Series
20+ Years Experiences with In-House R&D Team and Advanced Testing Equipments
IATF16949 Certified Manfacturer With Strict Quality Control
Timely and Professinal Support Within 12 Hours Agasint Receiving Your Inquiry
Sample Subtitle
Cooling fans may seem like small components, but they are complex systems integrating electrical engineering, fluidics, acoustics, thermodynamics and other related knowledges. Procool’s R&D team develops customized coolingfan solutions based on your requirements, optimizing your cooling effect.
Our R&D team is divided into structural and electronic engineering. We use self-developed impeller design software, and our structural engineers conduct different simulations and mold flow analysis to optimize airflow and durability for your specific needs.
We follow a strict fan design process and conduct reliability tests to ensure durability. Our lab is equipped with a full set of testing equiopments operated by dedicated technicians to verify fan performance.
procool fan soluions
Our cooling fans are widely used in automotive electronics, home appliances, beauty devices, commercial lighting, new energy, and security systems. We provide optimal cooling solutions tailored to each industry and collaborate with leading enterprises to ensure high performance, reliability, and efficiency in demanding applications.
Fan solutions for wireless chargers, temperature sensors, in-car entertainment systems, car refrigerators, ventilated seats, ect..
Fan solutions for robot vacuums, dishwashers, washer-dryers, coffee machines, wine coolers, smart toilets, humidifier, ect..
Fan sulotions for IPL devices, hair removal machines, RF beauty equipment, UV sterilizers, skin analyzers, handheld, anti-wrinkle devices, ect..
Fan sulotions for home solar inverters, commercial energy storage systems, battery thermal management, onboard chargers, and EV charging stations, ect..
Fan sulotions for High-power LED floodlights and streetlights, stage lighting, theater lighting equipment, industrial lighting, commercial display, ect..
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A DC fan is a cooling device powered by direct current (DC) voltage, typically 5V, 12V, 24V, or 48V. It operates using a brushless DC motor (BLDC), which ensures high efficiency, low power consumption, and precise speed control.
Compared to AC fans, which run on alternating current and have a fixed speed depending on the frequency, DC fans offer better energy efficiency, quieter operation, and longer lifespan due to reduced friction and wear.
On the other hand, EC fans (electronically commutated fans) combine the advantages of both AC and DC fans. They use an AC power source but internally convert it to DC, allowing for higher efficiency, variable speed control, and lower energy consumption. However, EC fans tend to be more expensive and are primarily used in applications where energy savings and intelligent control are critical.
A Brushless DC motor (BLDC) is a type of motor that eliminates the need for carbon brushes and a commutator. Instead of mechanical contact, it relies on an electronic controller to switch the current in the motor windings, ensuring smooth and efficient operation. This design significantly reduces wear and tear, making BLDC motors more durable and reliable. They are widely used in DC cooling fans, providing precise airflow control and long-lasting performance.
At Procool, all of our DC fan contains DC brushess motor due to the following technical advantanges:
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From the previous sections, you might have come to know what DC fan is and the differences between DC fan, AC fan and EC fan. Therefore, from the following sections, we will directly delve into the key considerations when selecting a DC fan for electronics cooling. These factors not only affect the cooling efficiency but also play a significant role in the stability and longevity of your equipment.
The cooling performance of a fan is primarily determined by two factors: airflow and static pressure.
Airflow (CFM) refers to the volume of air a fan can move in a given amount of time, typically measured in cubic feet per minute (CFM). A higher CFM indicates that the fan can move more air, which is crucial for cooling larger spaces or components with high heat output.
Static Pressure refers to the fan’s ability to overcome resistance in an enclosed or obstructed space. This is especially important in situations where airflow needs to move through filters, heat sinks, or tight spaces. A fan with high static pressure can push air through these obstacles, ensuring consistent and effective cooling even in restrictive environments.
In a DC fan specifications, the relationship between airflow and static pressure is often represented by a PQ curve. This curve is a graphical representation that shows how airflow (CFM) and static pressure (inches of water or Pa) are related at different operating points of the fan.
The P in PQ curve stands for Pressure, which refers to the static pressure.
The Q in PQ curve stands for Quantity, which refers to the airflow or volume of air the fan moves.
PQ curve is measured by air tunnel. The maximum air flow and static pressure are measured values under ideal conditions.
Max. air flow means there is no pressure difference between the air inlet and air outlet. Max. air pressure means the difference between inside and outside of wind tunnel till the air flow is zero when the fan blows the air into the air tunnel.
The relationship between them is the air flow decreases with the increase of the static pressure.
By adjusting the Nozzle and the Auxiliary Blower, to control the air volume, record the corresponding difference values between Air Flow and Static Pressure, then finally draw the pressure-flow diagram, saying PQ curve diagram.
However, most of the people select DC fans by referring to its maximum airflow and static pressure, which is not the correct concept since maximum air flow and static pressure are tested under ideal conditions (lab condition), which doesn’t exist in real applications since there is always impedance in your system.
By obtaining the fan’s PQ curve, and combining it with the your system impedance curve, we can identify the operating point (OP) for your system. This is the point where the fan’s PQ curve and the system’s impedance curve intersect.
For examples, as the figure shown as above, maximum airflow and static pressure of Fan A is higher than Fan B. However, since the intersection of Fan B PQ is higher than Fan A, Fan B is better solution.
For high-impedance systems, high-pressure DC fan can be selected. Whereas, for low impedance systems, it is better to choose a high-airflow fan. As shown in above figure, for S system, fan A with high air pressure will be better; for S’ system, fan B with high air volume will be more suitable.
Usually, we can’t measure system impedance very accurately. So, it’s a good idea to pick a cooling fan that can handle 1.5 to 2 times more airflow than your need. When choosing a fan, just looking at the maximum airflow listed in the specs isn’t enough. Airflow isn’t the only factor in measuring cooling effectiveness. It’s also important to choose the right cooling fan based on the system’s impedance.
The Bearing system is the “heart” of DC fan, which, to a large extent, determines the fan lifespan. At Procool, there are two main bearing systems, sleeve bearing and dual ball bearing. The most difference between sleeve bearing and dual ball bearing is fan lifespan.
Sleeve-bearing fan lifetime is 20000-30000 hours at 40C.
Dual-ball-bearing fan lifetime is 50000-70000hours at 40C.
The root cause to get different lifespan is resulted from its working principle.
Sleeve Bearing: The impeller shaft of the sleeve bearing fan is wrapped in a sleeve-like structure and is added with lubricating oil for easy rotation, which is a type of line contact, saying the contact surface area between its moving parts is actually quite large. Since the sleeve bearing gets more friction between shaft and bearing inner wall, they need lubricanting oil to reduce the frictions.
Ball bearing fan is designed with a ring of balls around the shaft, which is a type of point contact for less friction. The design of ball bearings reduces friction by replacing sliding motion with rolling motion. Instead of two surfaces rubbing against each other, the balls roll between the races, creating less friction and reducing wear on the bearing. The races are also typically machined to precise tolerances to ensure proper fit and alignment, further reducing friction and increasing efficiency.
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Before starting to use our services, please fill in the following form to let us know which type of stainless steel duct system you want to import from China.
Once we receive the detailed information regarding your request, your assigned customer representative will contact you shortly. He or she will assist you from planning to shipping.
If you need help, please email us at laomo@huixiangseo.com.